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1 Stanley, Robert Crooks
[br]b. 1 August 1876 Little Falls, New Jersey, USAd. 12 February 1951 USA[br]American mining engineer and metallurgist, originator of Monel Metal[br]Robert, the son of Thomas and Ada (Crooks) Stanley, helped to finance his early training at the Stevens Institute of Technology, Hoboken, New Jersey, by working as a manual training instructor at Montclair High School. After graduating in mechanical engineering from Stevens in 1899, and as a mining engineer from the Columbia School of Mines in 1901, he accepted a two-year assignment from the S.S.White Dental Company to investigate platinum-bearing alluvial deposits in British Columbia. This introduced him to the International Nickel Company (Inco), which had been established on 29 March 1902 to amalgamate the major mining companies working the newly discovered cupro-nickel deposits at Sudbury, Ontario. Ambrose Monell, President of Inco, appointed Stanley as Assistant Superintendent of its American Nickel Works at Camden, near Philadelphia, in 1903. At the beginning of 1904 Stanley was General Superintendent of the Orford Refinery at Bayonne, New Jersey, where most of the output of the Sudbury mines was treated.Copper and nickel were separated there from the bessemerized matte by the celebrated "tops and bottoms" process introduced thirteen years previously by R.M.Thompson. It soon occurred to Stanley that such a separation was not invariably required and that, by reducing directly the mixed matte, he could obtain a natural cupronickel alloy which would be ductile, corrosion resistant, and no more expensive to produce than pure copper or nickel. His first experiment, on 30 December 1904, was completely successful. A railway wagon full of bessemerized matte, low in iron, was calcined to oxide, reduced to metal with carbon, and finally desulphurized with magnesium. Ingots cast from this alloy were successfully forged to bars which contained 68 per cent nickel, 23 per cent copper and about 1 per cent iron. The new alloy, originally named after Ambrose Monell, was soon renamed Monel to satisfy trademark requirements. A total of 300,000 ft2 (27,870 m2) of this white, corrosion-resistant alloy was used to roof the Pennsylvania Railway Station in New York, and it also found extensive applications in marine work and chemical plant. Stanley greatly increased the output of the Orford Refinery during the First World War, and shortly after becoming President of the company in 1922, he established a new Research and Development Division headed initially by A.J.Wadham and then by Paul D. Merica, who at the US Bureau of Standards had first elucidated the mechanism of age-hardening in alloys. In the mid- 1920s a nickel-ore body of unprecedented size was identified at levels between 2,000 and 3,000 ft (600 and 900 m) below the Frood Mine in Ontario. This property was owned partially by Inco and partially by the Mond Nickel Company. Efficient exploitation required the combined economic resources of both companies. They merged on 1 January 1929, when Mond became part of International Nickel. Stanley remained President of the new company until February 1949 and was Chairman from 1937 until his death.[br]Principal Honours and DistinctionsAmerican Society for Metals Gold Medal. Institute of Metals Platinum Medal 1948.Further ReadingF.B.Howard-White, 1963, Nickel, London: Methuen (a historical review).ASD -
2 Metallurgy
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3 Mining and extraction technology
See also: INDEX BY SUBJECT AREA[br]Biographical history of technology > Mining and extraction technology
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4 Monell, Ambrose
SUBJECT AREA: Metallurgy[br]b. 1874 New York, USAd. 2 May 1921 Beacon, New York, USA[br]American metallurgist who gave his name to a successful nickel-copper alloy.[br]After graduating from Columbia University in 1896. Monell became a metallurgical engineer to the Carnegie Steel Company, rising in six years to be Assistant to the President. In 1900, while Manager of the company's open-hearth steelworks at Pittsburg, he patented a procedure for making high-carbon steel in basic conditions on the hearth of a fixed/stationary furnace; the method was intended to refine pig-iron containing substantial proportions of phosphorus and to do so relatively quickly. The process was introduced at the Homestead Works of the Carnegie Steel Company in February 1900, where it continued in use for some years. In April 1902 Monell was among those who launched the International Nickel Company of New Jersey in order to bring together a number of existing nickel interests; he became the new company's President. In 1904–5, members of the company's metallurgical staff produced an alloy of about 70 parts nickel and 30 copper which seemed to show great commercial promise on account of its high resistance to corrosion and its good appearance. Monell agreed to the suggestion that the new alloy should be given his name; for commercial reasons it was marketed as "Monel metal". In 1917, following the entry of the USA into the First World War, Monell was commissioned Colonel in the US Army (Aviation) for overseas service, relinquishing his presidency of the International Nickel Company but remaining as a director. At the time of his death he was also a director in several other companies in the USA.[br]Bibliography1900, British patent no. 5506 (taken out by O. Imray on behalf of Monell).Monell insinuated an account of his steel-making procedure at a meeting of the Iron and Steel Institute held in London and reported in The Journal of the Iron and SteelInstitute (1900) 1:71–80; some of the comments made by other speakers, particularly B.Talbot, were adverse. The following year (1901) Monell produced a general historical review: "A summary of development in open-hearth steel", Iron TradeReview 14(14 November):39–47.Further ReadingA.J.Wadhams, 1931, "The story of the nickel industry", Metals and Alloys 2(3):166–75 (mentions Monell among many others, and includes a portrait (p. 170)).JKA
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